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630 stainless steel

630 stainless steel, also known as 17-4PH, is a precipitation-hardening alloy with 17% chromium, 4% nickel, and 4% copper. It offers excellent strength, corrosion resistance, and is used in aerospace, petrochemical, medical, and marine applications.

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630 stainless steel

Contents

1.Composition and performance of 630 stainless steel

630 stainless steel, also known as 17-4 PH stainless steel, is a precipitation-hardening stainless steel alloy. The composition of 630 stainless steel includes several key elements that impart specific properties to the material:

Composition of 630 Stainless Steel:

ElementComposition Range (%)
Chromium (Cr)15.0 – 17.5
Nickel (Ni)3.0 – 5.0
Copper (Cu)3.0 – 5.0
Manganese (Mn)1.0 max
Silicon (Si)1.0 max
Columbium (Cb)0.15 – 0.45
Phosphorus (P)0.04 max
Sulfur (S)0.03 max

630 stainless steel, also known as 17-4 PH stainless steel, is a precipitation-hardening stainless steel alloy with a unique combination of these elements. This composition enables the material to undergo a precipitation hardening process, resulting in increased strength and hardness.

Properties Brought About by the Composition:

IngredientPerformance
Chromium (Cr)Provides excellent corrosion resistance, forming a passive oxide layer.
Nickel (Ni)Enhances toughness, ductility, and corrosion resistance.
Copper (Cu)Contributes to the precipitation-hardening process for increased strength.
Manganese (Mn)Aids in deoxidizing and controls sulfide formation.
Silicon (Si)Improves the material’s resistance to oxidation.
Columbium (Cb)Strengthens the material and aids in preventing sensitization.
Phosphorus (P)A minor element in the alloy composition.
Sulfur (S)A minor element in the alloy composition.

409 stainless steel is a ferritic stainless steel with good corrosion resistance in mild environments and excellent resistance to stress corrosion cracking. It is commonly used in automotive exhaust systems, where its high-temperature oxidation resistance and cost-effectiveness make it suitable for such applications.

The combination of these ingredients brings about the following performance characteristics in 630 stainless steel:

  1. Precipitation Hardening: The alloy’s composition allows it to undergo a precipitation-hardening process, resulting in increased strength and hardness.

  2. High Tensile Strength: 630 stainless steel exhibits high tensile strength, making it suitable for load-bearing applications.

  3. Excellent Corrosion Resistance: The presence of chromium forms a protective oxide layer, enhancing its resistance to corrosion.

  4. Heat Resistance: The material retains its mechanical properties even at elevated temperatures.

  5. Toughness and Ductility: The addition of nickel contributes to its toughness and ductility, allowing it to withstand impact and deformation.

  6. Biocompatibility: The material’s properties make it suitable for use in medical and surgical instruments.

  7. Versatility: Due to its combination of strength, corrosion resistance, and heat resistance, 630 stainless steel finds applications in aerospace, oil and gas, medical, and marine industries.

This table provides a concise overview of the ingredients and their resulting performance characteristics in 630 stainless steel, showcasing its desirable properties for various industrial applications.

2.What are the typical applications of 630 stainless steel in various industries?

Aerospace Industry:

630 stainless steel is used in aerospace applications, such as aircraft structural components, landing gear, and engine parts. Its high strength and corrosion resistance make it suitable for critical aerospace components.

Oil and Gas Industry:

In the oil and gas sector, 630 stainless steel is employed in offshore platforms, subsea equipment, and downhole components. Its corrosion resistance in marine environments and resistance to sulfide stress cracking make it ideal for these applications.

Medical and Surgical Instruments:

The biocompatibility, high strength, and corrosion resistance of 630 stainless steel make it suitable for manufacturing medical and surgical instruments, such as surgical blades, dental tools, and orthopedic implants.

Marine Applications:

Due to its resistance to pitting and crevice corrosion in chloride-rich environments, 630 stainless steel is used in marine applications, such as boat shafts, propellers, and underwater components.

Chemical Processing:

The material’s corrosion resistance and mechanical properties make it suitable for equipment and components in chemical processing industries, including pumps, valves, and fittings.

Power Generation:

In power generation, 630 stainless steel is used in turbine blades, generator components, and steam turbine casings due to its ability to withstand high temperatures and mechanical stresses.

Food Processing:

Its corrosion resistance and ease of cleaning make 630 stainless steel suitable for food processing equipment, such as mixers, conveyors, and cutting tools.

Automotive Industry:

In the automotive sector, 630 stainless steel may be used in certain engine components, exhaust systems, and structural parts where high strength and corrosion resistance are required.

Pulp and Paper Industry:

The material’s resistance to corrosion in acidic environments makes it suitable for various applications in the pulp and paper industry, including paper processing machinery.

Defense and Firearms:

The high strength and corrosion resistance of 630 stainless steel are valued in the defense industry for firearm components and specialized military equipment.

Mining Equipment:

In the mining industry, 630 stainless steel is used in equipment subjected to harsh environments and corrosive substances.

These are just a few examples of the broad range of applications for 630 stainless steel in various industries. Its versatility and superior properties make it a popular choice for critical components and applications where a combination of strength, corrosion resistance, and heat resistance is essential.

3.What are the common heat treatment processes used to strengthen 630 stainless steel?

To strengthen 630 stainless steel, also known as 17-4 PH stainless steel, several common heat treatment processes are employed. These processes involve heating and cooling the material to achieve specific mechanical properties. The primary heat treatment processes for strengthening 630 stainless steel are as follows:

  1. Solution Annealing (Condition A): The initial step in the heat treatment process is solution annealing, also known as Condition A. The material is heated to a specific temperature range, typically around 1040-1090°C (1900-2000°F), and held at this temperature for a designated time to dissolve the alloying elements uniformly.

  2. Quenching (Aging): After solution annealing, the material is rapidly cooled by quenching in water, oil, or air. This rapid cooling transforms the austenite phase into martensite, a hardened microstructure. This quenched state is called the aging condition.

  3. Aging (Precipitation Hardening): The quenched material is then aged at a lower temperature, typically around 480-620°C (900-1150°F), depending on the desired properties. During aging, fine precipitates, primarily copper-rich martensite, form within the material. These precipitates contribute to the material’s increased strength and hardness.

The aging process for 630 stainless steel can be performed in two main conditions:

  • H900 Condition: Aging at around 482°C (900°F) for 1 to 4 hours. This condition provides the highest strength and hardness in the material.

  • H1150 Condition: Aging at around 621°C (1150°F) for 4 hours. This condition offers a balance between strength and toughness.

The specific aging condition chosen depends on the desired mechanical properties for the application. The hardness and strength achieved through the precipitation hardening process make 630 stainless steel suitable for demanding applications in various industries.

It’s important to note that heat treatment processes should be carried out with precision and adherence to recommended temperature and time parameters to ensure consistent and reliable mechanical properties in the final product.

4.What are the limitations or considerations when welding 630 stainless steel?

When welding 630 stainless steel, also known as 17-4 PH stainless steel, there are several limitations and considerations to take into account to ensure a successful and high-quality weld:

  1. Heat Sensitivity: 630 stainless steel is sensitive to heat, and improper heat input during welding can lead to distortion, cracking, and reduced mechanical properties in the weld zone. It is crucial to control the heat input and use appropriate welding techniques to minimize the impact of heat on the material.

  2. Preheating and Interpass Temperature: Preheating the base metal before welding and maintaining interpass temperature within recommended limits are essential to prevent cracking and achieve sound welds. Preheating helps to reduce the temperature gradient during welding, minimizing the risk of thermal stress.

  3. Post-Weld Heat Treatment (PWHT): Depending on the application and weld joint requirements, post-weld heat treatment may be necessary to restore the mechanical properties and alleviate residual stresses induced during welding.

  4. Welding Filler Material: Selecting the right welding filler material is critical for achieving a compatible and strong weld joint. Typically, AWS E630 (ER630) filler wire is used for welding 630 stainless steel.

  5. Welding Techniques: Suitable welding techniques, such as Gas Tungsten Arc Welding (GTAW/TIG) or Gas Metal Arc Welding (GMAW/MIG), should be employed to achieve precise control over heat input and ensure a clean and defect-free weld.

  6. Weld Joint Design: Proper weld joint design, including joint preparation and fit-up, is essential for ensuring good weld penetration and avoiding potential weld defects.

  7. Post-Weld Cleaning: Thoroughly clean the welded area after welding to remove any contaminants or oxide layers that might have formed during the welding process. Proper cleaning helps maintain the corrosion resistance of the welded joint.

  8. Avoidance of Overheating: Prolonged exposure to high temperatures during welding can cause overaging in the heat-affected zone, leading to reduced mechanical properties in the weld.

  9. Avoidance of Hydrogen Embrittlement: 630 stainless steel is susceptible to hydrogen embrittlement. Therefore, it is crucial to take necessary precautions to prevent hydrogen contamination during welding.

  10. Qualified Welders: Welding 630 stainless steel requires skilled and experienced welders who are familiar with the material’s characteristics and the appropriate welding techniques.

By adhering to these considerations and best practices, welders can produce strong, reliable, and high-quality welds in 630 stainless steel, ensuring that its desirable mechanical properties and corrosion resistance are maintained in the welded joints.

5.How does 630 stainless steel perform in different environmental conditions, including corrosive environments?

630 stainless steel, also known as 17-4 PH stainless steel, demonstrates excellent performance in various environmental conditions, including corrosive environments. Its unique composition and heat treatment give it remarkable corrosion resistance and mechanical properties. Here’s how it performs in different environmental conditions:

  1. Atmospheric Conditions: In typical atmospheric environments, 630 stainless steel exhibits good corrosion resistance. The formation of a passive oxide layer on the surface protects it from oxidation and rusting, ensuring durability and longevity.

  2. Freshwater: The material shows excellent resistance to corrosion in freshwater environments. It can withstand exposure to freshwater without significant degradation in its mechanical properties or appearance.

  3. Seawater and Marine Environments: 630 stainless steel performs well in marine environments due to its resistance to pitting and crevice corrosion in chloride-rich seawater. It is widely used in marine applications such as boat shafts, propellers, and underwater components.

  4. Acids and Alkaline Solutions: The alloy’s composition grants it resistance to various acidic and alkaline solutions, making it suitable for use in chemical processing equipment, where resistance to corrosion is critical.

  5. High-Temperature Environments: After undergoing the precipitation-hardening process, 630 stainless steel retains its mechanical properties at elevated temperatures, making it suitable for high-temperature applications in various industries.

  6. Sulfide-Containing Environments: The material exhibits good resistance to sulfide stress corrosion cracking, making it suitable for use in oil and gas applications, where exposure to sulfide-containing environments is common.

  7. Hydrogen Sulfide (H2S) Environments: In applications where exposure to hydrogen sulfide is a concern, 630 stainless steel’s resistance to sulfide stress cracking makes it a preferred material choice.

  8. Hydrochloric Acid (HCl) and Nitric Acid (HNO3) Environments: It shows good resistance to hydrochloric and nitric acids, making it suitable for applications in the chemical industry.

  9. Chloride and Salt Spray Environments: The material’s resistance to pitting and crevice corrosion in chloride-containing environments ensures its performance in salt spray and coastal applications.

Overall, 630 stainless steel performs exceptionally well in various corrosive environments, making it suitable for a wide range of applications across industries. Its combination of high strength, corrosion resistance, and ease of fabrication makes it a valuable and versatile material for critical components and structures in challenging environmental conditions.

6.What are the factors to consider when selecting suppliers for 630 stainless steel products?

When selecting suppliers for 630 stainless steel products, several factors should be carefully considered to ensure you are partnering with a reliable and reputable supplier. These factors include:

  1. Quality and Certification: Look for suppliers that provide 630 stainless steel products with high-quality standards. Check if they have relevant certifications, such as ISO 9001, which demonstrate their commitment to quality management processes.

  2. Experience and Reputation: Choose suppliers with a proven track record and extensive experience in supplying 630 stainless steel products. Check for customer reviews and testimonials to gauge their reputation in the industry.

  3. Product Range and Availability: Ensure that the supplier offers a comprehensive range of 630 stainless steel products, including sheets, plates, bars, and other forms. Verify their product availability and delivery timelines to meet your project requirements.

  4. Material Traceability: Check if the supplier can provide material traceability documentation, such as mill test reports (MTRs), to validate the authenticity and quality of the stainless steel products.

  5. Customization Capabilities: If your project requires specific dimensions or unique product configurations, choose a supplier that can accommodate customization requests and deliver tailor-made solutions.

  6. Competitive Pricing: Compare prices from multiple suppliers to ensure you are getting competitive rates without compromising on quality.

  7. Production Capacity: Evaluate the supplier’s production capacity and capabilities to ensure they can meet your demand for 630 stainless steel products, especially for larger or time-sensitive orders.

  8. Delivery and Logistics: Consider the supplier’s ability to handle shipping and logistics efficiently to ensure timely and secure delivery of the products to your location.

  9. Customer Service and Support: A supplier with excellent customer service can provide better support throughout the purchasing process and address any queries or concerns promptly.

  10. After-Sales Support: Inquire about the supplier’s after-sales support and warranty policies to ensure you have recourse in case of any issues with the delivered products.

  11. Global Reach: If your operations extend internationally, choose a supplier with a global reach and experience in international shipping and compliance with import/export regulations.

  12. Environmental Compliance: Consider suppliers that adhere to environmentally responsible practices and regulations to support sustainable sourcing and manufacturing.

By carefully assessing these factors, you can select a reliable supplier for 630 stainless steel products who can meet your specific needs and ensure the success of your projects.

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